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Methodology
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- Standard Operating Procedures (S.O.P.s)
- Quality Manual structured around the ISO 9000 principles
- Process or departmental quality procedures at every step of manufacturing, following a course of double sign-offs at each stage of production
- Check of incoming materials; C.O.A.s from suppliers if needed; Central Ink-supplier; 2 full-time in-house ink reps
- Supplier audits
- Monthly Managers' quality control meetings were established to monitor quality procedures and company performance
- Customer-Specific
- Addition to or variation of our general S.O.P.s available to meet customer requirements
- Customer Audits
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Quality Department
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- Seven full-time quality control specialists
- Imagine! Print Solutions' Quality Control staff thoroughly inspects each job before it is shipped, comparing the final product to the signed off approval sheets
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Tools
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- 1 Heidelberg CP24 closed loop scanning Spectrophotometer that controls
both UV presses
- 1 XRite PC based portable scanning densitometer with monitor and
printable readouts
- 1 XRite PC based Spectrophotometer with printable readouts
- 1 XRite hand held Spectrophotometer and Densitometer
- 14 Gretag handheld Densitometers (1 for each press)
- 1
XRite transmission densitometer for reading white opacity
- Bar code scanning and testing in prepress and press
- Closed-loop spectrophotometers and densitometers on press
- Continuity sheets are pulled and checked based on run length and maintained in-house for 60-90 days for reference
- Valco Glue Detection System verifies glue bead, size, length, position, etc., and will eject non-conforming cartons
- 1270 PCA Score Bend / Opening Force tester - fulfills the packaging industry's need to precisely measure the force required to fold carton stock along a score or to open a flat, folded carton
- Testing/measuring equipment is calibrated on a regular schedule
- Weekly scheduled maintenance on all presses
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Results
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- Quality goals in all departments measured as a percentage of net sales
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